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Manufacturing Capabilities

Manufacturing capacity, controlled from mould to output.

Essa Polymer brings PP injection moulding, PET bottle-grade processing, automatic blowing and mould-development support together for dependable rigid packaging production.

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Rigid packaging moving through the Essa Polymer production facility
Manufacturing platform Injection moulding / Automatic blowing
Production Evidence

Capacity built for repeat supply.

Machinery, format range and development support brought into one production platform.

01
10machines

Automatic blowing

For jars, bottles and shaped rigid containers.

02
10machines

Injection moulding

For closures, caps and compatible components.

03
36million / year

Jar capacity

Planned output for dependable repeat production.

04
50+jar formats

Format range

Standard choice with support for custom development.

Injection Moulding

Precision for caps, closures and rigid components.

PP injection-grade resin and controlled masterbatch colours support caps, closures and rigid components where fit, finish and repeatable dimensions matter across production batches.

Material route
PP injection grade
Colour support
Masterbatch colours
Production focus
Caps & closures
  • Threaded jar caps and closure systems
  • Food-grade material options for relevant applications
  • Mould trials, fit review and sample approval support
Discuss injection moulding
Injection moulding and tooling preparation
Automatic Blowing Machines

Scalable forming for jars, bottles and packaging bodies.

Automatic blowing machines process PET bottle-grade resin into jars, bottles and shaped packaging bodies with stable forming, consistent presentation and production-ready repeatability.

Material route
PET bottle grade
Format range
50+ jar formats
Production focus
Jars & bottles
Annual jar manufacturing capacity
36 million jars per year
  • Jars and bottle-format containers
  • Production planning for growing volumes
  • Consistent forming and presentation quality
Discuss blowing production
Automatic rigid packaging production line
Production Support

Built around the practical work before production starts.

A controlled route from the packaging brief to approved, repeatable output.

  1. 01

    Define the brief

    Confirm product use, fill type, handling needs, volume direction and closure relationship.

  2. 02

    Engineer the format

    Select an existing format or refine tooling for the jar, bottle, cap or custom shape.

  3. 03

    Sample and validate

    Review appearance, dimensions and fit before the approved sample is released for scale.

  4. 04

    Plan repeat production

    Align material, colour, machine allocation and production scheduling for dependable supply.

Production release

Material route, colour direction, fit and approved sample are aligned before repeat manufacturing begins.

Have a container, cap or custom packaging requirement?

Bring the brief. We will help shape the production path.

Contact Essa Polymer